Polaris RZR 1000 Turbo System

Overview

FEATURES

  • 66 Series Aerocharger
  • High-Flow Exhaust
  • Cerakote Headers
  • Clutch Upgrade
  • Fuel Controller
  • Boost & AFR Guages

Price: $5295.00 Closeout $4500.00



OVERVIEW

The Aerocharged Polaris RZR legacy continues. Aerocharger Turbo Systems shook up the Side-By-Side performance industry in 2008 with the release of the RZR 800 system. It was the first RZR kit directly produced by the turbo manufacturer, and our experience with turbo-machinery engineering was used to create the most efficient, most powerful kit available. Often imitated but never surpassed, Aerocharger continues to lead the industry with the launch of this turbo system for the powerful Polaris RZR XP 1000.

This bolt-on turbo kit was developed around the Aerocharger 66 Series, a big-bodied variable vane turbo that has been optimized for the larger capacity 1000CC engine. The Aerocharger features an internal oil supply for simplified fitment and reduced operating complications, and the self-optimizing vane formation offers the best throttle response possible for off-road terrain and technical riding.

The Aerocharger RZR 1000 turbo kit offers the cleanest install, the most responsive power, and the best reliability industry wide. Contact Aerocharger to boost your Polaris RZR XP 1000 today.

ABOUT AEROCHARGER

Aerocharger Turbo Systems is a 3rd generation engineering company and the manufacturer of the Aerocharger, a specialized Variable Vane Turbo. Aerocharger also directly researches and develops turbo kits using the fully optimized Aerocharger for UTV, snowmobile, motorcycle and automotive applications. Aerocharger's engineers have expert technical backgrounds in fuel management and thermal dynamics, and Aerocharger systems are carefully designed to prioritize efficiency, power and response.

System Specs

SYSTEM SPECS

General information about the Aerocharger Polaris RZR XP 1000 Turbo System.

Performance Gains

For unmodified engines with typical settings, this system is capable of producing 50-110 hp over stock. Powertrain upgrades are recommended for boost levels greater than 10psi. This system is rated at over 300 hp - the Aerocharger is a variable vane turbo with a very wide efficiency range, and this system has plenty of room for upward expansion. Contact an Aerocharger engineer for recommendations on any high-boost setup.

Premium Power Band

Conventional turbo systems may attempt to mask slow turbo response through clutching or electronics, but this can limit your clutching options, hurt low-end power, and ultimately make the vehicle less fun to drive. Luckily, turbo lag is a non-factor for the Aerocharger. The Aerocharger vane assembly allows the turbo to function as a small turbo on the bottom end for rapid spooling, and a big turbo on the top end for big power. This creates an extremely fun driving experience where power is tied right to the throttle. This ultra-responsive, high performance power band makes the Aerocharged RZR 1000 much more drivable than conventional turbocharger technology.

Fueling and Octane

The Aerocharger RZR XP 1000 turbo system comes with a pre-mapped fuel controller that will allow the system to be ran straight out of the box. Aerocharger advises using a minimum of 91 octane fuel at 5.5psi, 100ll (aviation) fuel for boost up to 7.5 psi, and 110 octane race fuel for any boost level greater than 7.5 psi.

Boost Levels

The Aerocharger is fully adjustable and can be set from 4 psi on up. The boost level is mechanically set by a pre-loaded spring inside the Aerocharger's integrated boost controller. The 66 Series Aerocharger ships with a 5 psi boost spring already installed, with an additional 9 psi spring included. Visit the Aerocharger page for information about setting boost level and response.

Intercooler

An Air-to-Air intercooler comes standard with the Aerocharger RZR XP 1000 package. This highly-efficient intercooler reduces charge temperature with no extra load on the vehicle, and the baja-style side mount frees up space for accessories in the cab and cargo area. Intercooler scoop features drain holes to easily clean out dust.

Big Bore/Compression Mods

The Aerocharger RZR XP 1000 System is compatible with engine mods such as big bore kits or lower/higher compression. If your engine is modified, consult with an Aerocharger engineer before installing this system.

No Spark Arrestor Required

Unlike any other UTV turbo system, the unique design of the Aerocharger means a spark arrestor is not required to meet US Forest Service regulations. The Aerocharger utilizes 100% of exhaust gasses, effectively acting as its own spark arrestor.

Reliability & Support

Aerocharger has a well-tested, strong-running and reliable turbo system. The Aerocharger doesn't require any more care or maintenance than any other turbocharger, and when properly installed your Aerocharger should outlast the life of the vehicle. We will make sure you have the support you need - for any questions, troubleshooting or maintenance, don't hesitate to directly contact Aerocharger's engineers or your nearest Aerocharger dealer.

Turbo Polaris RZR XP 1000

Turbo Polaris RZR XP 1000

Installation

The Aerocharger RZR XP 1000 system is completely comprehensive, and was designed for easy installation with little modification from stock. The RZR 1000 system fits cleanly and doesn't block views or limit storage or accessory space. This system can be installed with common garage tools, and clutch tools will be required to adjust the clutching. Aerocharger systems are designed so they can be installed at home by a rider with moderate mechanical ability, but many Aerocharger customers prefer to have their turbo system installed at a dealership or performance shop. Dealers often report preferring Aerocharger technology because Aerocharger systems are properly designed, simplify or eliminate many fail-prone components, and require much less support and maintenance.

Contact Aerocharger for information about dealers in your area.

Components

AEROCHARGER RZR 1000 TURBO SYSTEM

Aerocharger RZR 1000 Turbo Kits are fully comprehensive and ship with all required parts. Here are featured components that showcase the superior quality and finish of this Aerocharger Turbo System.

Aerocharger 66 Series

VATN Technology

Aerocharger's powerful variable geometry tech optimizes turbine size, producing lag-free boost. Excellent performance for high altitude and technical riding.

Independent Oil Supply

The Aerocharger contains it's own oil supply allowing for clean and fast installation, with reduced risk of complications when riding. This turbo does not require oil lines to be run from the engine, weakening the stock oiling system. It is only necessary to check the oil annually and top off as needed.

Non-Flooded Bearings

Innovative oil misting system allows for drag free bearing performance and ultra-fast spooling. A substantial performance increase over conventional ball-bearing turbochargers.

Air/Air Intercooler

Highly Efficient

Reduces charge temps without any extra load on the system

Convenient Side Mount

Baja-inspired side mount frees up space for accessories in cab and cargo areas.

Easy Clean-Out

Drain holes allow for quick and easy dust clean-out

Air Box

Durably Built

Robust design allows for best air flow from the turbo to the engine.

Full Charge Volume

Correctly sized to put the fullest charge volume close to the throttle bodies for best possible power and response.

Integrated Power Jet

Fuel under boost is supplied by an auxiliary Power Jet injector that is pre-installed in the airbox assembly.

Exhaust Outlet Pipe

High-Flow

The exhaust outlet pipe is a high flow design to reduce system back pressure. This pipe attaches to the stock muffler, and is compatible with other aftermarket slip-on exhaust setups.

Ceramic Coated

Pipes are treated with premium Cerakote high-temp ceramic coating.

No Spark Arrestor Required

Unlike all other UTV turbo systems, the unique design of the Aerocharger means a spark arrestor is not required to meet US Forest Service regulations. The Aerocharger utilizes 100% of exhaust gasses, serving as it's own spark arrestor.

Y-Pipe Headers

TIG Welded

Durable construction by skilled production welders.

Ceramic Coated

Pipes are treated with premium Cerakote high-temp ceramic coating.

Fuel Management

Exclusive Fuel Programming

The Aerocharger system is managed by a pre-tuned fuel controller. The program was built by Aerocharger's EFI engineer and has been rigorously tested at different altitudes and environments. AFR and Boost Guages are supplied with the kit.

Adjustability Options

The Aerocommander is a simple plug-and-play setup for most riding conditions. Includes on-the-fly fine-tune adjustability to achieve fullest performance.

Also Included

rzr_boostguage

Boost Gauge

Boost gauge included for easy reference.

rzr1k_afrguage

AFR Gauge

Color display for on-the-fly readability.

rzr1k_chargetube

Charge Tube

Silicone charge tube carries the air charge to the plenum.

rzr1k_Silicone

Intake & Charge Tube

Silicone construction for durable, efficient performance.

rzr_clutchweights

Clutch Weights

Comes with setting recommendations based on Aerocharger testing.

 

rzr1k_helix

Dual-Angle Race Helix

Custom cut race helix by Team Industries improves turbocharged shifting.

rzr1k_WiringHarness

Wiring Harness

Connects to stock accessory ports to power gauges.

rzr1k_BoostLine

Boost Line

Extra length of boost line allows for custom routing and gauge configurations.

rzr1k_hardware

Hardware

All necessary hardware, manifold tap kit, and pre-treated exhaust bolts.

rzr1k_heatshield

Turbo Heat Shield

Helps manage engine compartment heat.

rzr1k_SupportBracket

Turbo Support Bracket

Attaches to engine mount to stabilize the turbo.

rzr1k_manual

Reference Materials

Manual, quick start guide, turbo guide, templates and stickers are included for simple installation.

Downloads

Videos

Aerocharger RZR 1000 TURBO KIT INSTALL: Part 1

Aerocharger RZR 1000 TURBO KIT INSTALL: Part 2

Turbo Polaris RZR XP 1000 Blow By | Aerocharger

Prototype Aerocharger RZR 1000 Turbo in the field during testing. Shown with pre-production components.

Interview with JSR Performance

Add. Info

At a Glance:

This bolt-on turbo kit was developed around the Aerocharger 66 Series, a big-bodied variable vane turbo that has been optimized for the larger capacity 1000CC engine. The Aerocharger features an internal oil supply for simplified fitment and reduced operating complications, and the self-optimizing vane formation offers the best throttle response possible for off-road terrain and technical riding.

Price:

$6000 with Air/Air Intercooler

Turbocharger:

Aerocharger 66 Series

Intercooler:

Air/Air intercooler. Baja-style side mount for best efficiency, and is compatible with windshields and other accessories.

Power Gains:

For unmodified engines with typical settings, this system is capable of producing 50-110 hp over stock. Powertrain upgrades are recommended for boost levels greater than 10psi.

Performance:

The Aerocharger's variable vane assembly allows the turbo to function as a small turbo on the bottom end for rapid spooling, and a big turbo on the top end for big power. This creates an extremely fun driving experience where power is tied right to the throttle.

Installation:

All Aerocharger systems are fully comprehensive and contain everything needed for a full install. The system fits cleanly and doesn’t block views or limit storage or accessory space. This system can be installed with common garage tools, and clutch tools will be required to adjust the clutching.

Big Bore/Compression Mods:

The Aerocharger RZR XP 1000 System is compatible with engine mods such as big bore kits or lower/higher compression. If your engine is modified, consult with an Aerocharger engineer before installing this system.

No Spark Arrestor Required:

Unlike any other UTV turbo system, the unique design of the Aerocharger means a spark arrestor is not required to meet US Forest Service regulations. The Aerocharger utilizes 100% of exhaust gasses, effectively acting as its own spark arrestor.

Reliability:

The Aerocharger doesn’t require any more care or maintenance than any other turbocharger, and when properly installed your Aerocharger should outlast the life of the vehicle.

Product Info Page:

http://aerocharger.com/turbo-systems/utv/polaris-rzr-xp-1000/

YOUTUBE Links:

 

RZR 1000 Turbo Response Testing

Contact

info@aerocharger.com

P:913-829-3400 F:913-829-3402

402 New Century Parkway New Century, KS 66031